Reliability & Asset Integrity Improvement

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Reliability Enhancement & Asset Integrity Management

PTTES provides services on plant reliability assessment and improvement and asset integrity management. The consultancy services include:-

  1. Technical audit on plant reliability and integrity system which delivers short and long term recommendations with priorities
  2. Engineering advice and solution for the plant and equipment reliability improvement
  3. Fault finding and failure analysis service using appropriate techniques to identify the root cause and propose remedial actions
  4. Services on maintenance improvement strategy and management to maximize plant availability and reduce shutdown duration
  5. Technical due diligence of plant or equipment

Reliability & Asset Integrity (RAI) Benchmarking Development Program

PTTES co-creates RAI benchmarking matrices with Solomon which enhances Solomon RAM® matrices. The benchmarking enables the customer to visualize the maintenance and reliability business landscape and to understand the top quartile performance level and indication of the customer's rank in the performer range both at the international and Thailand floor. As world business has been changing very fast over a short period of time, a company has to rapidly adapt itself to the change. The maintenance activities are also important as their related costs reflect at the company bottom line, it is therefore vital to do regular benchmarking to visualize moving targets. Thanks to the normalization technique, the program can compare maintenance and reliability performance not only among Refining and Petrochemical industries but also others, e.g. Power, Chemical, Terminal industries, etc. By the use of the benchmarking study result, a company is properly advised the roadmap to achieve the top - quartile performance. In addition, PTTES can assist the customer in prioritizing the recommendations and coach customer personnel in improving plan and process.

Asset Life Expectation Program

PTTES offers solutions to support customer to sustain asset integrity and provides a full range of asset life calculation and extension program which are supported by FFS – Fitness for Service methodology including API RP 579, finite element, Life Cycle Costing (LCC).

Risk Based Inspection (RBI) and Implementation

PTTES can provide a comprehensive Risk Based Inspection (RBI) study which is conducted in terms of both consequence of failure and susceptibility to failure to cover all aspects of international standard API 580 / 581 by using Shell-RBI methodologies and others. In addition, PTTES can further help customer generate inspection plan and assist in implementation.

Reliability Centered Maintenance (RCM) and Implementation

PTTES can provide facilitation service of Reliability Centered Maintenance (RCM) which applies the international standard SAE JA-1011 or Shell-RCM methodology by using Ivara RCM2 , Shell-RRM (RCM license) respectively and other market leading tools (by customer's request). Besides, PTTES can further help customer generate maintenance and operation action plan and assist in implementation.

Safety Integrity Level (SIL) and Implementation

PTTES provides assistance services of Safety Integrity Level (SIL) study for SIF / SIS (Safety Instrument Function & Safety Instrumented System) to cover all aspects of IEC61508 / 61511 including:-

  1. SIS - Safety Lifecycle Management development service
  2. SIL assessment, SIF design including Safety Requirement Specification (SRS) development service
  3. SIF validation service to calculate the probability of failure on demand (PFD) against the Safety Requirement Specification (SRS)
  4. Functional Safety Assessment service to verify and monitor the performance of SIF / SIS in operation and maintenance phase

Engineering Standard Development

PTTES provides services to support customer engineering standards initiative and best practices development including design strategy, planning for effective project execution, and developing supporting management framework.

Project Reference

No. Project Name Sector
1
Engineering Practice and Office Development
Engineering Standard Development
2
RCM for Steam Turbine Generator Ancillaries
Reliability Centered Maintenance (RCM) and Implementation
3
Risk Based Inspection Workshop (Power Plant)
Risk Based Inspection (RBI) and Implementation
4
SIL Assessment or IPF Classification (Power Plant)
Safety Integrity Level (SIL) and Implementation
5
On-line Analyzer Technical Review (Gas Separation Plant)
Reliability Enhancement & Asset Integrity Management
6
Asset Integrity Assessment (Petrochemical & Refinery)
Reliability Enhancement & Asset Integrity Management
7
SIL Assessment or IPF Classification (Chemical Batch Process)
Safety Integrity Level (SIL) and Implementation
8
Engineering Standards for Petroleum Truck Development
Engineering Standard Development
9
Root Cause Analysis
Reliability Enhancement & Asset Integrity Management
10
Technical Integrity Review (Instrumentation and Control System)
Reliability Enhancement & Asset Integrity Management
11
Performance Improvement Workshop for Reliability and Maintenance
Reliability Enhancement & Asset Integrity Management
12
Reliability and Asset Integrity Assessment (Petrochemical and Refinery)
Reliability Enhancement & Asset Integrity Management
13
Fiscal Metering Loss Investigation
Reliability Enhancement & Asset Integrity Management
14
SIL Assessment or IPF Classification (Crude Oil Blending Facility)
Safety Integrity Level (SIL) and Implementation
15
Engineering Standard Development
Engineering Standard Development
16
Technical Assessment of Marine and Road Terminals
Reliability Enhancement & Asset Integrity Management
17
Tank Leakage Prevention Consultation
Reliability Enhancement & Asset Integrity Management
18
SIL Assessment or IPF Classification (Lube Base Refinery)
Safety Integrity Level (SIL) and Implementation
19
Tank Inspection, Repair and Reconstruction Technical Consultant
Reliability Enhancement & Asset Integrity Management
20
SIL Assessment or IPF Classification (Refinery Tankfarm)
Safety Integrity Level (SIL) and Implementation
21
SIL Assessment or IPF Classification (HMU/HVU/SRU)
Safety Integrity Level (SIL) and Implementation
22
Material & Equipment Standard & Code Implementation Consulting
Engineering Standard Development
23
Turnaround Schedule Optimsation Support
Reliability Enhancement & Asset Integrity Management
24
New Integrated Control Room BOD Development
Reliability Enhancement & Asset Integrity Management
25
SIL Assessment or IPF Classification (FCCU)
Safety Integrity Level (SIL) and Implementation
26
Asset Technical Assessment (Marine and Road Terminal)
Reliability Enhancement & Asset Integrity Management
27
SIL LOPA Assessment (CDU/ VDU)
Safety Integrity Level (SIL) and Implementation
28
Safety Life Cycle Management Procedure Development
Safety Integrity Level (SIL) and Implementation